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| Section | Weight | Objectives |
|---|---|---|
| Process Safety Management Systems | 15-20% | - Policy and Strategic Planning - Elements of PSM Systems - Continuous Improvement Frameworks - Management Leadership and Commitment |
| Incident Investigation and Learning | 10-15% | - Root Cause Analysis Methods - Trending and Performance Metrics - Investigation Report Development - Lessons Learned and Knowledge Management - Incident Classification and Severity |
| Regulatory Compliance and Auditing | 5-10% | - OSHA PSM Requirements - EPA RMP Regulations - Process Safety Auditing Techniques - International Process Safety Standards - Compliance Verification Methods |
| Emergency Planning and Response | 5-10% | - Emergency Response Planning - Containment and Mitigation Barriers - Inherently Safer Design Principles - Safety Instrumented Systems (SIS) |
| Operating Procedures and Practices | 10-15% | - Startup and Shutdown Procedures - Safe Work Practices - Standard Operating Procedures (SOPs) - Permit-to-Work Systems - Operations Training and Competency |
| Risk Assessment and Analysis | 20-25% | - Layer of Protection Analysis (LOPA) - Event Tree Analysis (ETA) - Fault Tree Analysis (FTA) - Hazard Identification (HAZID) - Hazard and Operability Analysis (HAZOP) - Quantitative Risk Assessment (QRA) - Bow-Tie Analysis |
| Management of Change (MOC) | 8-12% | - Personnel and Organizational Changes - Technical Review and Risk Assessment - Temporary vs. Permanent Changes - MOC Process Requirements |
| Process Safety Engineering Fundamentals | 15-20% | - Fire and Explosion Dynamics - Equipment Design and Integrity - Toxicology and Exposure Assessment - Chemical Process Safety Fundamentals - Thermodynamics and Reaction Hazards |
1. For flashing liquids:
A) flashing will never occur if the liquid is stored above its normal boiling point
B) the energy for the flashing comes from the enthalpy of the liquid
C) the fraction flashed is always more than 50% of the total mass
D) the fraction flashed is always less than 10% of the total mass
2. The Management of Change element: (select all that apply)
A) Helps avoid inaccuracies in process safety information
B) Requires communicating approved changes to affected contractors
C) Helps maintain safe process operations
D) Makes the evaluation of the safety impact of a small change optional
3. A field operator contacted the control room about a leaking connection on a heat exchanger. The control room operator instructed the field operator to bypass the heat exchanger. However, unknown to the control room operator, additional piping had recently been installed upstream of the heat exchanger, and had not been recorded on the P & ID. When the field operator incorrectly opened a valve in the new piping, the process stream was routed to an unintended location.
Which of the following groups of Risk Based Process Safety elements, if properly implemented, could have prevented this incident?
A) Management of Change - Conduct of Operations - Emergency Management
B) Process Knowledge Management - Safe Work Practices - Management of Change
C) Process Knowledge Management - Management of Change - Training and Performance Assurance
D) Asset Integrity - Training and Performance Assurance - Management of Change
4. Which of the following changes require a Management of Organizational Change (MOOC) Review? (Select all that apply.)
A) Relocating from offices to cubicles
B) Reducing the number of operators per shift team
C) Modification of shift schedules from 8-hour shifts to 12-hour shifts
D) Moving an operator from one shift team to another in the same operating unit
E) Replacing site maintenance department with contractors
5. After an incident with fatal consequences, you are requested by top management to form an investigation team. Who of the following would be the most suitable candidate to lead the company investigation?
A) The plant manager
B) The integrity and maintenance supervisor
C) A representative of the contractor that was performing the task when the accident occurred
D) An authorized off-site company resource
E) The lead process engineer of the plant
Solutions:
| Question # 1 Answer: B | Question # 2 Answer: A,B,C | Question # 3 Answer: C | Question # 4 Answer: B,C,E | Question # 5 Answer: D |
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